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Extract Separation Filter Concentration Machine for sale
Get to know our high-performance extract separation and concentration machine. Industrial applications having the highest purity and the best yield will be your daily routine.
The tank is capable of executing several processes which include water/alcohol/oil extraction, steaming, solvent recovery, etc., thus proving itself to be a very efficient and multipurpose device.
The tank is applicable to industries dealing with traditional Chinese medicine, food, chemicals, sugar refining, and oil.
The tank’s CIP cleaning spray ball, temperature measuring hole, explosion-proof sight lamp, sight glass, and quick-opening feeding port come together to offer easy operation and GMP compliance.
The tank’s inner cylinder is made of imported SUS304, jacket is insulated with aluminum silicate blanket, and outer cylinder is covered with SUS304 matte steel plate.
The system consists of demister, condenser, cooler, oil-water separator, filter, and cylinder console.
The design guarantees the application of multifarious functionalities of the equipment in the single tank to the fullest extent.
Solving Critical Industry Challenges
Find out the common problems and obstacles connected to extract separation, filter, and concentration machines. Get an insight into the vital issues of these important processes.
Conventional extraction methods are time-consuming, lasting for 3-6 hours, and this means that the reactors are not used for anything else, so overall production capacity is reduced by 50% or more.
✓ Our Solution: Carry out the entire extraction process in just 30-60 minutes with the possibility of continuous operation, thus effectively doubling your reactor capacity.
The processing at high temperatures exterminates the heat-sensitive compounds which results in a decline in product quality and therapeutic efficacy.
✓ Our Solution: Vacuum low-temperature concentration works at a mere 45°C from which 95% of active ingredients and aromatic compounds are allowed to survive.
Separation by means of gravity is a slow and unproductive process that results in the accumulation of work and necessitates numerous processing cycles.
✓ Our Solution: The cutting-edge membrane-based separation method gives instant phase separation even in the case of difficult emulsions.
The risk of contamination and the loss of products grow with each device transfer.
✓ Our Solution: Single system made of SUS304/316 stainless steel that gets GMP approval and has no transfer points has been brought into existence.
The processing at high temperatures exterminates the heat-sensitive compounds which results in a decline in product quality and therapeutic efficacy.
✓ Our Solution: A solvent recovery system integrated into the machine recovers as much as 95% of the organic solvents, thus minimizing waste and costs.
The results from the Lab do not correlate with the Production scale which is very costly in terms of trial and error.
✓ Our Solution: The materials are permitted in volumes from 10L to 1000L while maintaining the same processing parameters for an effortless scale-up.
Extraction Separation Technique Specifications
| Parameter | Specification |
|---|---|
| Capacity Range | 10L, 20L, 30L, 50L, 80L, 100L, 150L, 200L, up to 1000L (customizable) |
| Material Construction | SUS304 stainless steel (SUS316L optional for corrosive materials) |
| Extraction Temperature Range | Room temperature to 120°C (adjustable) |
| Concentration Temperature | 45°C - 100°C (vacuum-dependent) |
| Vacuum Level | -0.09 MPa (adjustable) |
| Processing Time | 30-60 minutes per batch (material-dependent) |
| Concentration Ratio | 1.1-1.38 (20%-40% concentration achievable) |
| Filtration Accuracy | 100 mesh, 200 mesh, 400 mesh (customizable) |
| Heating Method | Electric heating or steam heating (jacketed) |
| Power Supply | 220V/380V, 50/60Hz (customizable) |
| Control System | Siemens PLC with touch screen interface |
| Thermal Efficiency | ≥90% |
| Solvent Recovery Rate | ≥95% |
| Noise Level | ≤70 dB |
| Footprint (50L model) | < 1 square meter |
| Weight (50L model) | Approximately 200-300 kg |
| Compliance Standards | GMP, CE, ISO, FDA, ASME, cGMP, RoHS |
| Warranty | 1-2 years (with lifetime technical support) |
Important Performance Indicators
You can cut down the extraction time by as much as 60% and still get a concentration efficiency of 80% with the help of our innovative vacuum low-temperature concentration technology. More than 1,500 research institutes and enterprise laboratories around the world have placed their trust in this technology.
60%
Extraction Time Reduction
95%
Solvent Recovery Rate
99.9%
Filtration Efficiency
2-4 hrs
Complete Cycle Time
Extract Separation Filter Concentration Machine Flow Chart
Learn step by step the extraction, separation, filtration, and concentration process in this detailed machine flowchart.
Applications for Industrial Extract Separation Filter Concentration Machine
Find major uses of extraction, separation, filtration, and concentration industrial machinery across different industry types, such as:
01
🏥 Pharmaceutical
- The procedure is to get the active compounds from medicinal plants, herbs, and botanicals for the production of drugs and for the nutraceuticals. The method is perfect for traditional Chinese medicine and herbal supplements.
02
🍵 Food & Beverage
- The natural flavors, colors, and nutrients can be extracted during the processing of tea, coffee, fruit juices, and herbal beverages while ensuring that the quality and sensory characteristics are not affected.
03
💄 Cosmetics
- Obtain essential oils, fragrances, and active ingredients from flowers, plants, and exotic bio-feedstocks for preparing high-class formulations therein.
04
🌿 Botanical Extracts
- Utilize ginkgo and ginseng along with echinacea and other plants so that a standardized extract is produced.
05
🔬 Biotechnology
- Isolate and purify bioactive compounds, proteins, and enzymes from fermentation broths and cell cultures.
06
🌾 Agriculture
- Natural sources are used to extract bio-pesticides, plant growth regulators, and agricultural chemicals.
Specific Material Processing Capabilities
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Expert Guides to the Processing of Extraction Separation
Is Filtration An Extraction Method?
Filtration is not a method of extracting; rather, it is a mechanical separation whereas extraction involves the transfer of a solute from one solvent to another.
Which Method Of Separation Is Used To Extract?
Among the various separation techniques employed for extraction, the most common include liquid-liquid extraction, solid-liquid extraction, and supercritical fluid extraction.
What Is The Solvent Extraction Separation Technique?
The method of separation by solvent extraction is a technique that separates the different constituents of a mixture through an immiscible solvent which preferentially dissolves the wanted substance.
How Does The Use Of A Filter Press Improve Separation Efficiency?
A filter press increases the efficiency of separation by forcing the liquids through the filter plates while keeping the solids by applying pressure gradually to the mixture. This mechanical separation method is widely employed in production sites where solid-liquid separation needs are very high, such as wastewater treatment and food processing.
What Is The Difference Between Separation And Filtration?
Filtration is the process of filtering out impurities by letting a liquid pass through a porous material, whereas separation removes certain components from a mixture, usually without the need for filtration.
What Our Customers Say
Learn how processing lines for the extract separation filter concentration machine globally changed businesses for the better, achieving far more than anticipated.
“We changed from the usual extraction methods to this integrated system and right away got a cutting down of the processing time by 65%. The quality of our herbal extracts got a huge boost and even the customers have realized the better quality. The vacuum concentration feature that we are using now has saved the delicate aromatic compounds that were lost before.”
Sarah Chen
Quality Director, HerbalLife Pharmaceuticals
“We are a contract manufacturing organization, and the demand of the day was for us to have equipment that could treat various botanical materials and still produce consistent results. The machine doing the job has been processing a wide range of the likes of ginkgo and echinacea with no less than excellent extraction yields. The PLC control system renders recipe management virtually effortless, and validation was easy for GMP compliance.”
Michael Rodriguez
Operations Manager, BotaniCo Manufacturing
“Our journey began with buying the 50L system for pilot studies, and the data migrated seamlessly to our 200L production unit. The miniaturized structure suits our lab, and the silence level allows us to do the extractions without causing any disturbance to the surrounding workspaces. We give it a strong positive for any research institution.”
Anika Patel
Senior Scientist, Botanical Research Labs, India
“This system is producing an excellent coffee concentrate. It’s been possible to make the high-priced cold brew concentrate for the stores and the flavor kept being stable. The low-temperature processing does not allow those delicate flavor notes that are unique to specialty coffee to vanish.”
James Thompson
Founder, Artisan Coffee Roasters, Australia
Frequently Asked Questions (FAQs)
An extraction machine relies on many physical separation methods, including centrifugation, filtration, and distillation, to gradually separate solids from liquids in an efficient manner. These technologies not only increase the process efficiency but also produce high-quality results of high quality in extracting the desired components from a mixture.
A centrifugal separation filter spins a solution at very high speeds, or uses centrifugal force, to pull apart the parts according to how dense they are. This technique is especially effective in dehydrating and is thus common in both the pharmaceutical and food processing applications.
Separation equipment is of great importance in the pharmaceutical sector by securing the right thing and the purification of active ingredients. Separation with high performance, such as solvent extraction and filtration, is done so efficiently that sensitive compounds retain their integrity.
Solvent recovery might be considered as one of the stages of the separation processes, which involves gathering solvents that have already been used in the filtration or extraction and eventually making them ready for reuse. Not only does the process boost the use of energy, but it also lessens the operational costs by cutting down on solvent wastage, thus it vital in the case of industrial applications.
High-performance separation filter systems grant numerous advantages like separation effectiveness, energy consumption reduction, and automation capabilities enhancement. These systems are built for continuous operation, which is especially advantageous in high-volume processing sectors such as the food and beverage industries.
The use of advanced separation equipment in food processing is important as it allows the extraction and removal of unwanted components of flavors, colors, and nutrients while maintaining the safety and quality of the product. The food industry employs technologies such as membrane separation and thermal separation to support product quality and safety standards.
Centrifugal separation is the most commonly used in industrial applications as it separates components based on density quickly and efficiently. This method is especially beneficial for large operations and gives reliable results in processes like the removal of solvent and the extraction of components in different industries.
Extraction machines frequently combine cutting-edge technologies like automated control systems, real-time monitoring, and data analytics to improve process control. These integrations permit the separation process to be very precisely adjusted, thus guaranteeing maximum extraction efficiency and uniformity in the final product.
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