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Ultra-clean Milk Filling Machine for Sale
Our cutting-edge ultra-clean milk filling machine guarantees remarkable cleanliness and efficiency at the same time. Its design favors purity and high performance, and even exceeds the standards set by the industry.
Maintains a class 100 cleanroom plus positive pressure to avoid airborne contamination during filling.
By means of vaporized hydrogen peroxide, bottles and caps are rid of 99.99% of microorganisms.
65-70°C filling preserves the nutrient and flavor properties of food and makes it safe.
Automated CIP and SIP Systems reduce downtime by 40% and ensure hygienic operating conditions.
Servo-controlled filling to achieve ±1g accuracy, zero retention, and 30% energy saving.
Handles different bottle profiles with quick changeover and offers real-time analytics, remote diagnostics, and predictive maintenance.
Solving Your Critical Dairy Production Challenges
The dairy industry today is very competitive, and preserving milk quality, along with prolonging its shelf life without adding preservatives, is very important. Our Ultra-Clean Milk Filling Machine meets these problems directly.
A bacterial infection leads to a shorter shelf-life andmore waste
✓ Our Solution: The combination of HEPA-filtered sterile air system and hydrogen peroxide sterilization kills off microorganisms by 99.999%..
Fresh milk demands a cold chain which restricts its distribution
✓ Our Solution: Ultra-clean technology that adds an extra 20-60 days of shelf life for ESL products in refrigeration.
Excessive energy consumption eating into profit margins
✓ Our Solution: Maintaining products’ purity through sterilization instead of the use of additives – a completely natural solution.
Filling more than the desired amount leads to product waste while filling less than the desired amount results in compliance problems
✓ Our Solution: High-speed servo-operated valves supply ±1g accuracy
Labor-intensive cleaning takes a considerable amount of time and hence lowers production up-time.
✓ Our Solution: Totally automatic CIP/SIP plants decrease cleaning period by 60%.
Complying with FDA, 3-A, and global standards is a complicated matter
✓ Our Solution: Compliance pre-certification with all key dairy industry standards.
Detailed Technical Specifications
| Specification | Details |
|---|---|
| Model Range | YSCSP-5000 to YSCSP-54000 (Customizable) |
| Production Capacity | 5,000 - 54,000 bottles per hour (bottle size dependent) |
| Filling Accuracy | ±0.5% (σ = 1 gram for 1000g bottles) |
| Bottle Volume Range | 180ml (6 oz) to 4,000ml (1 gallon) |
| Container Types | PET, HDPE, PP, PS, Glass bottles; Cartons |
| Filling Valve Type | Non-contact sterile valves, gasket-free design |
| Filling Technology | Volumetric flow meter, Servo piston, Weight/Load cell |
| Sterilization Method | Vaporized H₂O₂ (hydrogen peroxide) + UV sterilization |
| Clean Room Class | ISO Class 5 (Class 100) with HEPA filtration |
| Material Construction | SS316L stainless steel (product contact), SS304 (frame) |
| CIP/SIP Systems | Fully automated with programmable cycles (45 min) |
| Control System | Siemens/Allen-Bradley PLC with 15" color HMI touchscreen |
| Filling Temperature | 4°C - 92°C (Cold, Room, Medium, Hot filling) |
| Power Supply | 380V/50Hz or 220V/60Hz (customizable) |
| Power Consumption | 18-45 kW (model dependent) |
| Air Pressure Required | 0.6-0.8 MPa, oil-free compressed air |
| Water Consumption | 1.5-3 m³/hour (CIP cycle dependent) |
| Machine Dimensions (L×W×H) | 4,200-8,500mm × 2,100-3,800mm × 2,400-3,200mm |
| Machine Weight | 3,500 - 12,000 kg (configuration dependent) |
| Certifications | CE, ISO 9001, FDA 21 CFR, 3-A Sanitary Standards, EHEDG |
| Shelf Life Extension | ESL: 20-60 days (refrigerated) | Aseptic: 6-12 months (ambient) |
| Changeover Time | 15-30 minutes (tool-free quick change) |
| Warranty | 24 months parts + lifetime technical support |
| Delivery Time | 60-90 days (customization dependent) |
Important Performance Indicators
Discover the Ultra-Clean Milk Filling Machine, with its rich sterilization treatment and Industry 4.0 connectivity for dairy production. High quality, extended shelf life, and maximum efficiency are achieved without preservatives.
99.8%
Filling Accuracy Rate
99.7%
Equipment Uptime
18-24
Months to ROI
3,800+
Global Installations
Milk Ultrafiltration Machine Flow Chart
Learn about milk ultrafiltration through this highly detailed machine flow chart. Learn about the processing of milk into different dairy products.
Diverse Applications of Ultra-Clean Milk Filling Machine
Explore the wide range of applications of ultra-clean milk filling machines. Come to realize the versatility of this technology as it is utilized in various industries.
01
Fresh Pasteurized Milk
02
UHT Milk Products
03
Flavored Milk Beverages
04
Lactose-Free Products
05
Drinking Yogurt
06
Plant-Based Alternatives
07
Protein Shakes
08
Baby Formula
09
Liquid Cheese Products
Specific Use Cases
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Expert Guides to Ultra-clean Milk Filling Machine
What Is The Importance Of Using Sterile Filtered Air In The Filling Machine?
It is essential to use sterile filtered air in the filling machine so that the air inside the filler remains free from harmful bacteria and contaminants. Air is initially filtered through a series of filters to maintain a sterile atmosphere, which is very important for liquid dairy products’ safety and quality.
What Is Ultra-Filtered Milk?
The ultra-filtered milk goes through a process of filtration of cow’s milk to concentrate protein while decreasing sugar and lactose to make it high in protein and lactose-free.
Ultra Clean Milk Filling Machine Price
The price of an Ultra Clean Milk Filling Machine ranges very widely and may start at about $10,500 depending on its specifications and capacity.
What Is The Capacity Of A Milk Packing Machine?
The capacity of a milk packing machine usually ranges between 1200 to 12,000 pouches per hour, depending on the size; this can be anywhere from 200 ml to 1000 ml.
How Does The Filling Process Work In An Ultra-Clean Filling Machine?
An ultra-clean filling process involves several stages, including the sterilization of equipment followed by the use of sterile filtered air. The filling machine dispenses the product into containers, e.g., gable top cartons, under a controlled atmosphere from which harmful bacteria are filtered, ensuring the good state of dairy products for consumption.
Can An Ultra-Clean Filling Machine Also Be Used For Juice Filling?
Indeed, some ultra-clean filling machines are versatile enough to be used for juice filling. They maintain identical sanitation standards and handle different liquid products, guaranteeing fruit juices to be filled in a sterile environment, as is implemented with dairy products.
What Our Customers Say
Find out the opinions of our customers concerning the Ultra-clean Milk Filling Machine. Check out the authentic reviews and testimonials to get knowledgeable about the qualities of our machines, like performance, reliability, and efficiency.
Since the inception of the Ultra-Clean filling system, our product recalls went to zero, and our distribution radius was increased by 300 miles. One of the biggest impacts on the company was shelf life having been extended from 14 to 45 days. ROI within 18 months!
Sarah Johnson
Production Manager, Premium Dairy Co
Lower energy costs alone pay for a good fraction of the equipment. But more important, customers always praise our milk for how fresh and tasty it is compared to the competitors’. The medium-temperature filling keeps the nutritional value intact so well.
Maria Rodriguez
CEO, Green Valley Organics
It took some convincing to invest in the system; however, the CIP system has reduced cleaning time by 40 percent and eliminated chemical waste. It runs for 22 hours with barely any need for intervention. This was the best equipment decision we’ve ever made.
David Martinez
Operations Director, Sunrise Dairy
For any plant-based beverage manufacturer, 100% sterility is required for their almond and oat milk products. This system is a very fine treatment for our sensitive formulations—no separation and no spoilage. ESM shelf life has dramatically increased from 21 days to 60 days in refrigerated conditions.
Emma Rodriguez
Founder, NutriFlow Beverages
Frequently Asked Questions (FAQs)
The application of an ultra-clean filling machine for dairy products comes with the benefits of maintaining a very high level of cleanliness, lessening the chance of contamination, and prolonging the shelf life of the products. It also makes the cleaning process simpler and thereby increases the overall production efficiency which is very much suitable for those who are into the manufacturing of liquid dairy products and thus are very concerned about quality and safety.
Usually, a capping machine that is suitable for an ultra-clean filling machine is created to function inside a clean room. This is to make sure that the capping process does not end up destroying the sterility of the product that has been filled. Additionally, the capping machine would be required to use sterile water before the capping process to maintain the high standard of hygiene.
A fully automatic ultra-clean filling machine usually incorporates the processes of automated filling and capping, modern sterilization methods and integrated PLC systems for accuracy in control. It is not only efficient but also requires minimal human labor which in turn helps to maintain the quality and hygiene of the products.
An ultra-clean filling machine to the production line is a source of both speed and very high hygienic standard. The machine takes care of cleaning and maintenance-related downtimes, thus optimizing the filling and capping operations that result in increased output and efficiency.
Having a 30-40% lesser footprint than traditional wet ultra-clean lines, our Ultra-Clean systems present a great option for space constraints. A typical 12,000-BPH YSCSP12000 system requires an estimated 6,000mm × 3,000mm (19.7ft × 9.8ft) of space. Also, we provide detailed layout drawings during the proposal phase and are capable of providing customized configurations for tight facility constraints.
Required utilities include: (1) Electrical: 380V/50Hz, three-phase (customizable); (2) Compressed air: 0.6-0.8 MPa; 1.5-3.0 m³/min (oil-free for product contact); (3) Water: Potable water for CIP (300-800L per cycle); (4) Steam: Optional for SIP systems; (5) Chilled water: For cooling of the product, if needed. Details on utility specifications will be given with the equipment proposal.
Complete timeline typically runs from 45-60 days going from order to production: (1) Designing and manufacture: 30-40 days, (2) Shipping 5-10 days (international), (3) Installation: 5-7 days, (4) Commissioning & testing: 3-5 days, (5) Operator training: 5-7 days. We assign a dedicated project manager and provide turnkey installation, including factory acceptance testing from our site prior to shipment.
Full training includes: (1) On-site training for operators (5-7 days) on equipment operation, quality control, and troubleshooting, (2) Maintenance technician training about preventive maintenance, spare parts, and the common repairs, (3) Written operation manuals and video tutorials, (4) Technical support hotline available 24 hours round the clock in 12 languages, (5) Remote diagnosis and predictive maintenance monitoring, and (6) Annual refresher training and on-going webinars.
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